ELECTRO-MECHANICAL AUDIT DATE: JUL 2025

Electro-Erosion Stopped:
M-E Synergy Success

The Mission: A Vertical Pelton unit suffered recurring, unexplained bearing failures despite perfect mechanical alignment. Our objective: Identify the invisible electrical culprit destroying the mechanical core.

MISSION STATUS:
NEUTRALIZED
Current Leakage
0%

Shaft Voltage Eliminated

Asset Lifespan
5+ YRS

Bearing Life Extended

ROI Period
1 MO

Instant Payback

01 The Threat Vector

The client faced consistent micro-pitting and catastrophic failures in their generator bearings (every 6 months), despite using high-quality components and optimal lubrication. Mechanical checks showed zero misalignment.

> RISK DETECTED: ELECTRO-DISCHARGE MACHINING (EDM)
> CAUSE: IMPROPER GROUNDING "SYNERGY GAP"

02 Tactical Execution

We deployed the AnoHUB M-E Synergy Protocol to trace the invisible current:

  • Forensic Electrical Audit Used specialized shaft voltage brushes and oscilloscopes to trace stray currents across the generator assembly, confirming voltage spikes > 1.5V on the shaft.
  • Grounding Re-Bonding Corrected inadequate bonding on critical generator components (stator frame to ground) to redirect fault currents safely to earth, neutralizing the root cause.
  • Insulated Bearings Installed new, electrically insulated bearings as a permanent physical barrier against future current leaks, ensuring fail-safe protection.
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